AeroSeal™ Airtight Zippers:
Absolute Hermetic Sealing for Mission-Critical Applications
Zero Leak
Innovating Airtightness
The AeroSeal zipper is a specialized sealing system engineered with precision-layered materials, including a reinforced polyester tape core and teeth, medical-grade TPU coating, and a zinc alloy slider. This advanced construction maintains exceptional flexibility and operational smoothness while achieving absolute hermetic isolation against liquids, gases, and fine particulates (≤1µm) for critical protection scenarios. Standard versions guarantee IPX7 waterproofing, while our Dual-Track configurations deliver superior IPX8 performance.
Airtight & Waterproof Rating:
Achieves a hermetic seal, maintaining leak-free integrity at 40kPa for at least 15 seconds. Waterproof rating is IPX7 (SGS certified), with IPX8 available for Dual-Track models. Exceeds medical isolation chamber standards (>30kPa)
Superior Strength:
Exhibits a transverse tensile strength of 1205N, well above the 900N compliance threshold. Surpasses military-grade thresholds (>900N)
Exceptional Durability:
Proven to withstand 2000 reciprocating cycles under load, double the requirement of our standard tests. Engineered for aviation/military gear with frequent access needs
Extreme Temperature Resistance:
Maintains full operational functionality after 24-hour exposure at -30°C and after a 10-minute immersion in 100°C boiling water.
Corrosion Resistance:
Successfully passes a 48-hour salt spray corrosion test.
Custom Engineered Sealing Solutions (OEM/ODM)
Our vertically integrated manufacturing process grants us complete comprehensive oversight across every production stage, empowers us to offer unparalleled customization capabilities for our partners. We collaborate directly with your design and engineering teams to create waterproof and airtight zippers that meet your product’s exact technical specifications and brand vision.
Find the Right AeroSeal™ Size
Custom Colors for Brand Matching
Match your brand’s exact color palette. We provide custom color matching for both the zipper tape and the TPU coating based on the Pantone (PMS) color system, ensuring seamless integration with your product’s design.
Custom Material & Coating
Specialized Puller Designs with Your Logo
We offer a variety of industrial-grade zipper puller options tailored for different application scenarios, combining functionality, ergonomics, and visual appeal, with the option to customize brand logos upon request.
Long T-Shaped Zipper Puller
Short T-Shaped Zipper Puller
Oval Ring Puller
Round Hook Puller
Cord Zipper Puller
Injection T-Puller
Find the Right AeroSeal™ Solution
The Aeroseal™ series is not a one-size-fits-all solution. We have engineered distinct configurations to meet the unique demands of different applications, from flexible inflatables to high-pressure submersibles.
Engineered for Precision, Tailored to Your Application
Our zippers are meticulously constructed from high-strength polyester fabric tape, expertly coated with a high-performance Thermoplastic Polyurethane (TPU) layer. We specialize in flexibly customizing every aspect to align with your product’s unique demands. Collaborating closely with you, we ensure the material combination delivers the optimal balance of flexibility, durability, and sealing efficacy. Consult our dedicated team of engineers, and we will craft and deliver a bespoke solution precisely tailored to your specific project imperatives.
ZIZIP in Action: Proven Performance
Discover how ZIZIP’s advanced sealing solutions deliver unparalleled performance across diverse industries. Explore our case studies to see our commitment to innovation and reliability in practice.
Diving Suits
Water Walking Ball
Waterproof Duffel Bag
Medical Isolation Chamber
Hazmat Suits
Inflatable Field Medical Tent
Why Choose Us
20+ Years of Specialization
With over two decades of focused innovation in hermetic sealing solutions, we have developed proprietary TPU-coating technologies that redefine durability and reliability in extreme environments. Our specialization is not just in manufacturing, but in solving critical sealing challenges for military, medical, and aerospace applications
Innovation & R&D
As a National-Certified High-tech enterprise, our R&D leverages 30+ utility patents in hermetic sealing, including:
– Dual-Track IPX8 Sealing: Patented chain-tooth structure enabling 72-hour leak-proof submersion (10m depth)
– Cryogenic Flexibility Tech: Maintains operational smoothness at -30°C (exceeding ASTM D2061 standards)
– 7.2% annual R&D investment drives continuous innovation in high-pressure sealing failure mitigation
Certified Quality
Certified to ISO 9001:2015 & GB/T 19001-2016, we enforce protocols exceeding standards:
– Material traceability:Medical-grade TPU batch tracking (SGS MSDS-certified)
– Brutal testing: Every batch undergoes -30°C freeze → 100°C boil → 48hr salt-spray torture tests
Integrated Solutions Provider
From prototyping to mass production, we deliver:
– Co-development: we provide seal simulation reports to reduce client trial costs
– Custom agility: Support wideth/length/color combinations
– Global tech support: 24/5 engineer access with 72-hour failure diagnostics
Technical Report
